CNC Machining Service China Company

2018年11月15日星期四

Plastic Ultrasonic Welding Process Overview In Electronics And The Automotive Industry

Huizhou Shengyang Industrial Co., Ltd. is specialize in R&D and manufacturing electronic equipment industry manufacturing automation equipments.Our products including ultrasonic welding machine,automatic welding machine,automatic screw locking machine, automatic screw tightening machine, automatic screw feeder machine, Turbine air blowing automatic feeder, Coordinate machine, Automatic dispenser, Peristaltic dispenser, Automatic glue filling machine, Automatic soldering machine and so on.

Today Huizhou Shengyang will tell you something about ultrasonic welding.

Ultrasonic Welding is a process where the high frequency vibrations of an ultrasound are applied to a piece that is to be welded. The pieces are put under pressure and held together until they create what is know as a solid state weld. Usually there needs to be a frequency between 20 and 40kHz in order for this to work. This type of welding is used for plastics and for joining two different materials.

By using an ultrasonic vibration there is no need for bolts, nails, soldering or adhesives to keep the materials together. By using these vibrations on thermoplastics melting occurs on the plastic as it pulls in the energy of the vibration, which is pulled across the joint that needs to be welded. On metals, ultrasonic welding happens when the material is taken through friction welding.

The vibrations from the ultrasonic welding machine are produced by a welding sonotrode (horn) and they soften the thermoplastic material along the line of the joint. The equipment that is used will determine how strong the weld is and this will depend on how the equipment is designed, the materials to be welded and their properties and how the joint is designed.

The time it takes ultrasonic welding to happen is very short and for mass production this type of welding works very effectively. This type of welding will be used in the automotive industry for light clusters of things that need done and in producing electronic products like the casings in mobile phones.

Ultrasonic welding is used to weld both hard plastics and soft plastics and some metals. Today the machines are able to even do semi crystalline types of plastics. There is research and testing going on to see how this process works because not everyone has understood the power of this process. They are studying areas like how the process parameters of something to be welded with relate to the quality of the weld.

The process has needed to be studied because there has been more of a demand for different types of plastics and for electronic pieces which are best made by this process. In many respects it is still a developing field.

Ultrasonic welding machine is made up of several components. Some of these components are:

It needs a press that can hold two different parts that will be put under pressure.

An anvil to put the parts in place to take on the elevated frequency vibration that is needed to hit the pieces.

Something called an ultrasonic stack that has a converter that holds the horn that needs to be tuned to the specific frequency.

An electronic ultrasonic generator that can deliver a higher power AC signal that can match the frequency that matches the resonance of the stack.

A controller that can control the movement that the press will make and how it delivers the ultrasonic energy.

Ultrasonic welding machine can be found in many different areas beyond electronics and the automotive industry. This process is also used in the electrical area, with computers, with aerospace and with the packing and medical industries.

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Contact:
Person: James Yuan
Company: Huizhou Shengyang Industrial Co., Ltd
Add: 5th Floor,D Building,Jintaiyang Industrial Zone,Xingye Road,Zhongkai District,Huizhou,Guangdong,China
Tel: 86-752-6682869
Mobile:+86-13352636504
Email: info@automaticchina.com
Site:https://www.automaticchina.com/product-category/ultrasonic-welding-machine/

ArtIcle Original From:https://www.automaticchina.com/plastic-ultrasonic-welding-process-overview-in-electronics-and-the-automotive-industry/

2018年11月14日星期三

Usefulness Of Ultrasonic Welding Machine For Your Production Line

Ultrasonic Welding machines for assembling complex thermoplastic parts, easily be adapted to the accurate measurements of the parts to be welded together. The parts are sandwiched between a tightly formed nest, and a low amplitude acoustic oscillation of ~ 20 kHz is emitted, and a sonotrode (horn) connected to a transducer.

During welding of plastics, the interface between the two parts is specifically designed to make the melting process concentrated. One of the materials usually has a spiked energy director, which makes contact with the second plastic part. The point of contact between the parts is melted by the ultrasonic energy which creates a joint. Such a process is a sound alternative to screws, glue, or snaps designs. Typically, it is used with small parts such as cellular phones, consumer electronics, disposable medical tools, toys, etc. but it can be used on parts as large as instrument cluster of an automotive.

Ultrasound can also be used to weld metals, but is typically limited to small welds of thin deformable metals, e.g. nickel, Aluminum, and copper. When welding the chassis of an automobile or when welding together parts of a bicycle, no ultrasound would be used because of the required power level.

Localized melting of the plastic is caused by Ultrasonic welding of thermoplastics due to the vibrational energy absorbed along the joint to be welded. For metals, welding takes place as a result of the dispersion of surface oxides under high pressure and the local movement of the materials. Although there is a warming, it is not enough to melt the base materials.

Ultrasonic welding machine from Huizhou Shengyang industrial Co. Ltd can be used for metals and both hard and soft plastics like semi-crystalline plastics. Research and testing has increased the understanding of ultrasonic welding. The invention of more sophisticated and cheaper devices and the increased demand for plastic and electronic components have led to a growing knowledge of the basic process. Many areas of ultrasonic welding, however, require further investigation, for example, the relationship of process parameters and weld quality. Ultrasonic welding has continued to be a rapidly developing field.

Product features include:

Nonpolar and amplitude adjustment: During the adjustment process, the amplitude can be increased or decreased immediately; it can also be adjusted to prevent the rubber parts from welding perfectly, effectively reducing burns and penetration. The defective product setting range is around 10% ~ 100%.
Automatic frequency hunting: intelligent frequency control system, eliminate the inconvenience of automatic detection of ultrasonic overload, manual frequency modulation, automatic adjustment to the optimum frequency band, and tracking the best resonance point to achieving stable operation of the machine and vibration group temperature at its lowest point.

The welding head frequency increases with the frequency and the machine adapts automatically.

Frequency offset protection, mold power is too high protection, and total output is too great protection. The welding accuracy is higher and finer to protect the machine. Operation is easier, the welding head is replaced, the power supply is restarted as the welding head is fixed.

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Article Original From:https://www.automaticchina.com/usefulness-of-ultrasonic-welding-machine-for-your-production-line/

Types Of Automatic Welding Machines From China Manufacturer Huizhou Shengyang Industrial

People invented the first gas welding torch for melting metal with focused heat locally. These burners made room for arc brazing, which produced even more intense heat. The TIG welder is one of the most versatile welding machines that can more accurately determine heat, allowing for smaller precision welds. Another popular type of soldering machine that is used today is the MIG welder.

Arc welding

The industry uses arc welding or bar welding in a number of applications, including construction and repair work. This type uses either DC or AC welding power to form an electric arc between the base material and the electrode to melt metals at the melting point. It is covered with flux to protect the welding area from oxidation and contamination.

There are two types of arc welding machines which consist of oil or air cooled DC welders or AC welders that make use of air cooling system. An Arc welding is limited to brazing ferrous metals only.

MIG welding

MIG or Metal Inert Gas Brazing is an automatic or semi-automatic arc welding process. It is also known as Gas Metal Arc Welding. This process comprises a consumable and continuous wire electrode and shield gas, which are passed through a MIG torch or the CO2 melt gun. A DC source is normally used with a MIG welder, although AC is the second choice. One of the advantages of these soldering machines is that voltage, current and speed are adjustable. These machines also have a variety of voltages and valves to control the gas flow. A MIG welder that is used in a welding process without shielding gas is known as core flux arc welding. With this method, the wire used for welding has a flux-filled core and a hot arc that has the capability of welding thick pieces of metal.

TIG welding

Tungsten inert gas soldering or TIG soldering is a process in which a tungsten electrode which is non-consumable powers the welding arc for welding. To protect the weld area from contamination, Argon gas is typically used as a shield. Typically, a TIG weld is used in the welding of thin parts of magnesium, aluminum, stainless steel and copper alloys.

Rent and lease new and used automatic welding machines, including used TIG welders and used MIG welders from Huizhou Shengyang industrial Co. Ltd. There are many welding centers offering this service.

Welding Processes

The type of welding equipment required depends on the job, since soldering on land, under water and even in space is possible. However, most of the welding equipment used in factories, in construction and in manufacturing are for forging, arc brazing, gas, friction, robotic brazing, resistance brazing, etc.

The most common type of brazing is gas brazing, also referred to as oxyacetylene welding; this is because acetylene and oxygen gases mix to produce a very high temperature on the burner to melt the edges of the metal being worked upon. This is very popular as it can be used as a portable system. Arc welding is the process of creating an electrical current flow between the electrode and the material to be welded, thereby fusing them together.

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Article Original From:https://www.automaticchina.com/types-of-automatic-welding-machines-from-china-manufacturer-huizhou-shengyang-industrial/

2018年11月7日星期三

Automatic Ultrasonic Welding Machines and Plastic Welder Companies

An Automatic Welding machine is better defined as a tool or device that use heat and pressure to create a bond between two parts of metals or materials automatically. Welding machines from Huizhou Shengyang industrial Co., Ltd are widely used in various production units that produce engineering materials, as well as in automobiles and the aerospace industry. They are also widely used in railway and coach manufacturing companies. Welders are widely used in most industries.

Considering welders as equipment of the industry is a narrow point of view. They are also successfully used in small workshops for repair and small sized workshops for manufacturing processes. Automatic Welding machines are of different types and depending on the energy source used in the formation of the welds; these welding machines are classified as arc welding machines, Resistance Welders, Fusion welder, Plasma cutting machine, Solid State welders and other similar devices.

From all these welding machines, MIG welders are the most versatile and they available in different sizes and they find different applications. They are available in small and lightweight portable sizes. Unsurpassed MIG welders are best suited for demanding tasks and unsurpassed performance. Their USP is that they can exploit all cold running temperatures and prevent metal distortion. MIG welders also work very well on thin metals. These small welding MIG machines are thus ideal for small repair shops and small tasks at home.

Apart from the above-mentioned patent welding machines, there are some new Automatic Welding machines that have outstanding features and unsurpassed efficiency. Portable welding machines are another class of welding machines, and as the name implies, these welding machines can be used wherever power is available. Portable welding machines can be used to pull the power out of the engine of cars and trucks and are very easy to operate. They find good service for the mobile mechanics and can perform welding work on roads. Most portable welders have an insulated plastic body and utilize a single-phase power supply. The slim and robust design of these machines makes them all-purpose machines.

The plasma cutter is yet another important welding machine that can be placed in the class of small welding that is useful for shops and houses. It is essentially used for cutting steel and other metals that conduct electricity. However, the plasma cutter is used in heavy industry, and the plasma cutters with developed technology have become handy and cheap to be owned by small shops and hobbyists. Hand plasma cutter is very useful in such mechanic shops and even welders’ houses because they are very easy to use.

It can therefore be said that welding is essentially an industrial process. Welding as a profession and also as a process is increasingly being taken up on a smaller scale. Most people find a small welding shop to be a profitable business and therefore invest little money in welding machines of smaller stature and size.

However, these welders are just as competitive as their larger counterparts because it is a well-accepted fact that technology is redefining the world and the equipment therein.

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Contact:
Person: James Yuan
Company: Huizhou Shengyang Industrial Co., Ltd
Add: 5th Floor,D Building,Jintaiyang Industrial Zone,Xingye Road,Zhongkai District,Huizhou,Guangdong,China
Tel: 86-752-6682869
Mobile:+86-13352636504
Blog:https://flipboard.com/@automaticchina/automatic-ultrasonic-welding-machine-and-automatic-screw-tightening-machine-33llvud4y
Email: info@automaticchina.com
Site:https://www.automaticchina.com/product-category/automatic-welding-machine/

Article Original From:https://www.automaticchina.com/automatic-ultrasonic-welding-machines-and-plastic-welder-companies/

2018年11月6日星期二

An Overview of Automaitc Ultrasonic Welding Machine In The Field Of Electronics And Automotive Industries

Ultrasonic welding is a process by which the high-frequency vibrations of an ultrasound are applied to a work piece that needs to be welded together. Pressure is added to the parts and they are held together until they accomplish what is referred to as solid state welding. Normally, a frequency between 20 and 40 kHz must be present for this to work. Such type of welding is used for plastics and for joining two different materials.

The use of ultrasonic vibration eliminates the need for bolts, nails, braze, or adhesives to hold the materials together. Through the use of vibrations on the thermoplastics, the plastic melts because it absorbs the energy of the vibration that is drawn across the joint to be welded. For metals, ultrasonic welding takes place when the material is passed through friction welding.

The vibrations produced by an ultrasonic welding machine are generated by a welding horn and they soften the thermoplastic material along the connecting line. The equipment used determines the strength of the weld, and this depends on how the equipment is designed, the type of materials that will be welded and their properties, and the design of the joint.

The time required for ultrasonic welding is very small, and for mass production, this type of welding works very effectively. This type of welding is used in the automotive industry for light bundles of things that need to be done and for the manufacture of electronic products, such as the casing of mobile phones.

Ultrasonic welding machine from Huizhou Shengyang industrial Co., Ltd is used to weld both soft plastics, hard plastics and some metals. Nowadays, the machines can even produce semicrystalline plastics. There are studies and tests that are currently being conducted to examine the modality of the process, as not everybody has an understanding of the power of this process. They examine areas of how the process parameters of something that will be welded will affect the quality of the weld.

The process had to be investigated because there was more demand for different types of plastics and for electronic parts that are best produced by this process. In many ways it is still a developing area.

Ultrasonic welding consists of a lot of factors. Some of these factors include the following:

It requires a press that can hold two different parts that are pressurized.
An anvil to put the parts in place to pick up the vibration of increased frequency needed to hit the parts.
Something called ultrasonic stack and has a transducer that holds the horn that needs to be tuned to the specific frequency.
An electronic ultrasonic generator that can provide a higher power
AC signal that can match the frequency that corresponds to the resonance of the stack.
A controller that can control the movement of the press and how it delivers the ultrasound energy.

Ultrasonic welding can be found in many different fields outside the field of electronics and automotive industries. This process is also used in the electrical, computer, aerospace, packaging and medical industries

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Article Original From:https://www.automaticchina.com/an-overview-of-automaitc-ultrasonic-welding-machine-in-the-field-of-electronics-and-automotive-industries/

2018年11月5日星期一

Automatic Locking Bit With Screw Feeder Head For Home Appliances Automatic Screwdriver

There are several devices in the market in order to provide a faster performance in the production of items in several electronic or electronic related areas for the main purpose of automatized you assembly line or the whole manufacturing process. Among them there is a diverse selection on devices such as automatic screw locking machines, automatic screw feeders, and automatic soldering machines which can be useful at the moment of taking your factory to the next step in automation.

For instance, the usage of a good automatic screw locking machine is a high priority requirement for most of the factories involved in mass production items and, moreover, the provision of a screw feeder altogether is a beneficial for achieving a high level of quality production. Most of the devices in the market offer one or the other function, so finding a product with both functions at the same time is a truly blessing especially if the company needs a device with both features. Huizhou Shengyang Industrial Co., Ltd Supplies these kind machines for global clients.

Some of the characteristics that have to be searched in an automatic locking bit with screw feeder are necessary to fulfill some (preferably, all) of the following:

The bit and screw have to be kept engaged in the nosepiece
Operators should be able to put the parts in line previous the fastening using the screw to feel the intersection.
The device would permit vertical, horizontal and inverted application
The assembly should be done by pistol grip or inline.
Operator should be able to select with care the assembly in order to secure the proper alignment, for a continuous application and top productivity.

And the advantages of using this device are going to be varied; if you the following ones are offered by the manufacturer, it will be a good decision to acquire a device of the kind:

It has to have pretty advanced microprocessors controls.
It should be the simplest; most trustable and efficient screw feed system that can be found in any store near your neighborhood or industry.
There has to be no need of adjustments once the device is used. The simplicity and effective of the product has to be determined by the usage of one single movement to screw feed and placing screws properly.
There have to be no springs or pins on the outer part of the automatic screw feeder machine that hold the nosepiece.
The steel in the device has to be designed with the purpose of limiting the sound and debris.
The machine has to have the longest blow distance in the market.
Using this device would provide a greater control and capability
The design of the nosepieces has to be thought to fit your products, with a firm control of the screw and makes the bit and screw engaged in the nosepiece without any possibility of losing any of them in the screwing process.

It is important to take into account that devices such as the one mentioned above has to be well-research before its acquisition and compare all the machines of the same sort in order to get not only the best gadget of this kind, but to fulfill the needs of the production requirements your company has established as its top goal for the sake of the customers and the industry itself.

A good selection of any machine in the automation process – whether a screw feeder, a screw locking system device, or a soldering machine – will be reflected in the final item delivered to the market and so on it will be shown in the profit margins and well-being of all people involved in the process of production.

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Contact:
Person: James Yuan
Company: Huizhou Shengyang Industrial Co., Ltd
Add: 5th Floor,D Building,Jintaiyang Industrial Zone,Xingye Road,Zhongkai District,Huizhou,Guangdong,China
Tel: 86-752-6682869
Mobile:+86-13352636504
Email: info@automaticchina.com
Site: https://www.automaticchina.com/product-category/automatic-screw-locking-machine/

Article Original From:https://www.automaticchina.com/automatic-locking-bit-with-screw-feeder-head-for-home-appliances-automatic-screwdriver/

2018年11月4日星期日

How To Choose Automatic Screw Locking Machine Rightly

The Automatic Screw Locking Machine is a needed gadget for diverse companies all over the world, but before embarking in the buying of any of these devices, there are some factors that have to be taken into consideration such as:

It is a good choice if the screwdrivers are small so workers operating vision is not going to be blocked.
Furthermore, the screwdrivers are not supposed to be heavy at all; by providing this, it also gives a comfortable sensation while working.
For instance, the noise made by this device is better to be lower than 50 decibel.
If there is no need to use a vibration plate, it is better done it that way so the screw will not wear off.
The machine’s weight has to be acceptable (no more than 9 kg), in order to favor its transportation an easy task to perform.
If it possesses intelligent alarm function, with acousto-optic reminders features, it will be a good acquisition.
The machine has to be provided with a counting function which can be very helpful at the moment of saving the statics for production.
Preferable it has to have an ergonomic handle design; so the slippery of the screwdrivers is prevented and it also provides good tactility.
It is pretty convenient since the screw can make when a hand help stay lock products, thus a small positioning fixture can be saved here.
As it eliminates the usage of hands at the moment of screwing, it is highly recommendable that the device provides a quick service. No waiting time since the screw is on the screwdriver placing the screws right on the holes position and lock them securely and tight is a great advantage to take into consideration.
It will be great if it also provides a clean working area with hands totally out of the process. Thus, the product will not rust as other devices with the same function that are in contact with human hands.
It will be a great option placing the machine on the production line; moreover, its design will have to be sort of a desktop type.
If the automatic It is made of a high-rigidity aluminum alloy with a multi-axis design that guarantees reliability and accuracy.
Another characteristic featured in the machine is the user-friendly touch screen or teaching pendant operation. It is a very easy to operate machinery.
The crew locking function can be performed without a teach pendant connection.

If any of these features are not convincing enough to buy an Automatic Screw Locking Machine; other aspects that should be considered are if the manufacturer has been providing and manufacturing electronic equipment as well as researching and develop technology linked to factory automatization for a certain period of time; for instance, more than 20 years. This amount of time will give a good foundation to trust in any company’s products. Furthermore, the amount of countries where the company is the primary provider of this sort of machinery will be another of the facts taking into account at the moment of buying it. One more reason to take into consideration is the fast response from the company’s team to the requirements made by the customers.

It is also important to remark that this is one of the many devices that are in the market for automation purposes. The process should be completed with a trustable automatic screw feeder and an automatic soldering machine, if there is a need for them in the assembly line production of the factory.

For more info about the automatic screw locking machine and automatic welding machine,please kindly contact us as below:

Article Original From:https://www.automaticchina.com/how-to-choose-automatic-screw-locking-machine-rightly/

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